The Samrat 6 Revolving Center Standard Model with 60° Point and Carbide-Tipped Insert is a high-performance tool designed to meet the demanding requirements of precision machining. Engineered for superior accuracy and durability, this revolving center features a 60° point design that ensures excellent alignment, stability, and smooth operation during high-speed turning, grinding, and drilling operations. The carbide-tipped insert enhances wear resistance, making the tool highly effective in high-precision applications and ensuring longevity even under the most demanding conditions.
Ideal for use in industries such as automotive manufacturing, aerospace, tool making, and metalworking, the Samrat 6 Revolving Center is capable of providing the required precision for complex machining tasks. This tool allows for improved surface finishes, accurate part dimensions, and reduced maintenance needs, making it a valuable addition to any machine shop or production facility.
Key Features:
- 60° Point Design:
- The 60° point ensures optimal stability and alignment, allowing for smoother operations with reduced vibrations. This feature is essential for maintaining high accuracy in turning, grinding, and other machining processes.
- Carbide-Tipped Insert:
- The carbide-tipped insert provides superior hardness, wear resistance, and longevity, making the revolving center suitable for heavy-duty use. The carbide tip ensures that the tool maintains its sharpness and efficiency even under prolonged machining conditions, reducing tool wear and the frequency of replacements.
- Enhanced Precision:
- The Samrat 6 Revolving Center offers high precision, which is crucial for achieving accurate and consistent results in various machining operations. It ensures smooth rotation with minimal vibration, contributing to better surface finishes and tighter tolerances on workpieces.
- Durability and Longevity:
- The combination of the carbide insert and durable design ensures long-lasting performance, reducing downtime and maintenance costs. This tool is built to handle high-speed and high-load machining processes without compromising performance.
- Versatile Applications:
- The Samrat 6 Revolving Center is perfect for high-speed machining, including lathe turning, grinding, and drilling operations. Its versatile design makes it suitable for a wide range of materials and industries, including automotive, aerospace, and metalworking.
- Reduced Maintenance:
- The carbide-tipped insert and high-quality construction minimize the wear and tear experienced during machining. As a result, maintenance is less frequent, and the tool offers extended service life, reducing overall operational costs.
- Improved Surface Finish:
- The 60° point design ensures stable rotation, which results in smoother operations, better surface finishes, and enhanced machining quality. This makes the Samrat 6 Revolving Center ideal for high-precision applications.
Applications:
- Automotive Industry:
- Ideal for machining automotive parts, such as crankshafts, camshafts, and engine components, where precision and high-speed operations are essential. The Samrat 6 Revolving Center provides the necessary accuracy for manufacturing critical automotive components.
- Aerospace Manufacturing:
- Perfect for use in aerospace applications that require high-precision machining, such as turbine blades, structural parts, and components for aircraft. The carbide insert ensures longevity and performance even in tough aerospace materials.
- Tool and Die Making:
- The Samrat 6 Revolving Center is a reliable tool for toolmakers who require precision when manufacturing molds, dies, and cutting tools. Its stability and durability make it suitable for demanding tool-making operations.
- Metalworking:
- The revolving center is essential for turning, grinding, and drilling operations in general metalworking. Its versatility allows it to handle a wide range of materials, from soft metals to harder alloys.
Benefits:
- Increased Productivity:
- The carbide insert reduces tool wear and ensures consistent performance, resulting in fewer tool changes and greater productivity on the shop floor.
- Higher Precision and Quality:
- The 60° point design and stable rotation contribute to accurate results, achieving tighter tolerances and smoother finishes, which are critical for high-quality machining.
- Cost-Effective for High-Volume Production:
- The Samrat 6 Revolving Center offers excellent performance and longevity, making it an economical choice for high-volume production. It reduces tool change frequency and maintenance, leading to lower overall operational costs.
- Reduced Downtime:
- Thanks to its robust design and carbide insert, the revolving center requires less maintenance, reducing the downtime typically associated with tool wear and replacements. This results in more consistent and continuous production.
Maintenance Tips:
- Regular Cleaning:
- After each use, clean the revolving center thoroughly to remove metal chips, cutting fluids, and other debris that may affect its performance. This helps ensure the tool functions properly for longer periods.
- Check for Wear:
- Regularly inspect the carbide-tipped insert for signs of wear or damage. If necessary, replace the insert to maintain optimal performance and avoid inaccuracies during machining.
- Lubrication:
- Ensure that the revolving center is adequately lubricated during operation. Proper lubrication helps reduce friction, prevents overheating, and extends the life of the tool.
- Proper Storage:
- Store the tool in a dry, clean environment when not in use to prevent rusting or damage. Proper storage helps maintain the tool’s condition and ensures it is ready for use when needed.
Conclusion:
The Samrat 6 Revolving Center Standard Model with 60° Point and Carbide-Tipped Insert is a high-performance and durable tool designed for precision machining applications. Its 60° point design ensures accurate alignment and stability during operations, while the carbide-tipped insert provides enhanced wear resistance, making it suitable for high-speed, high-load tasks. Whether used in the automotive, aerospace, or metalworking industries, the Samrat 6 Revolving Center guarantees superior performance, reduced maintenance, and cost-effective operations. This tool is an essential component for achieving high precision, improved surface finishes, and long-term productivity in machining environments.
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