Samrat 5, Revolving Center Standerd Model With 60 ‘ Point Spare Nozzles

The Samrat 5 Revolving Center Standard Model with 60° Point and Spare Nozzles is an advanced and highly durable tool designed for precision machining operations. This revolving center is built with a 60° point design that ensures accurate alignment and stable rotation, making it an ideal choice for high-speed turning, grinding, and drilling applications. The inclusion of spare nozzles ensures continuous lubrication and cooling, which helps maintain the tool’s performance and extend its service life, even under demanding conditions.

Designed for use in industries like automotive, aerospace, tool making, and metalworking, the Samrat 5 Revolving Center combines superior performance with cost-effectiveness. Its carbide-tipped insert enhances the tool’s wear resistance, making it capable of withstanding the rigors of high-speed operations and prolonged use. This makes the Samrat 5 Revolving Center a dependable tool that minimizes downtime and reduces the need for frequent maintenance.

Key Features:

1. 60° Point Design:
   • The 60° point provides optimal alignment during machining, ensuring stable, accurate rotation for precision turning, grinding, and drilling tasks. It minimizes vibrations, leading to smoother operations and higher-quality results.
2. Spare Nozzles for Enhanced Cooling and Lubrication:
   • The inclusion of spare nozzles ensures the tool remains well-lubricated and cool during high-speed operations. Proper cooling helps reduce friction, prevents overheating, and minimizes wear on both the revolving center and the workpiece.
3. Carbide-Tipped Insert:
   • The carbide-tipped insert offers exceptional hardness and wear resistance, making the revolving center capable of handling heavy-duty machining tasks. The carbide tip ensures a longer tool life and consistent performance, even when working with tough materials.
4. Longer Tool Life:
   • Thanks to the carbide insert and spare nozzles, the Samrat 5 Revolving Center delivers enhanced durability, reducing the frequency of tool changes and cutting down on maintenance costs. This results in lower downtime and higher productivity in the workshop.
5. Stable Operation at High Speeds:
   • The tool’s 60° point design provides excellent stability during high-speed operations, ensuring that the revolving center performs optimally, even in fast-paced production environments. This leads to improved precision and more accurate results.
6. Versatile Applications:
   • Suitable for a wide range of machining operations, the Samrat 5 Revolving Center excels in tasks such as lathe turning, grinding, drilling, and boring. Its versatility makes it an essential tool for various industries, from automotive to aerospace.

Applications:

• Automotive Industry:
  • Ideal for the machining of automotive components like crankshafts, camshafts, and gears, where precision and high-speed operations are crucial. The Samrat 5 Revolving Center ensures accurate alignment and smooth rotation, even during complex turning operations.
• Aerospace Manufacturing:
  • Perfect for high-precision machining of aerospace parts, such as turbine blades and structural components. Its carbide-tipped insert and cooling system ensure that it handles the tough demands of aerospace manufacturing with ease.
• Tool and Die Making:
  • The Samrat 5 Revolving Center is a reliable tool for toolmakers who need consistent precision for molds, dies, and cutting tools. The stable operation and extended tool life reduce downtime and increase productivity in tool and die production.
• General Machining and Metalworking:
  • Whether used in lathe turning, drilling, or grinding, the Samrat 5 Revolving Center is suitable for a variety of general machining tasks. Its durability and precision make it a go-to tool for workshops that require long-term, high-performance use.

Benefits:

• Increased Productivity:
  • The spare nozzles ensure consistent lubrication and cooling, leading to more efficient machining operations and fewer tool changes. This translates to higher productivity and reduced downtime.
• Improved Surface Finish and Accuracy:
  • The stable and vibration-free operation of the revolving center ensures smooth, clean cuts, resulting in superior surface finishes and more accurate parts.
• Cost-Effective for High-Volume Production:
  • The long tool life, combined with the carbide-tipped insert and spare nozzles, makes the Samrat 5 Revolving Center a cost-effective solution for high-volume production environments, where minimizing tool wear and maintenance is crucial.
• Reduced Maintenance Costs:
  • The Samrat 5 Revolving Center is designed for durability and easy maintenance. The spare nozzles ensure that cooling and lubrication systems remain functional, minimizing the need for expensive repairs or replacements.

Maintenance Tips:

1. Regular Cleaning:
   • Clean the revolving center after every use to prevent the buildup of cutting fluids, debris, and metal chips. This helps maintain the tool’s performance and prevents blockages in the nozzles.
2. Inspect the Carbide Tip:
   • Check the carbide-tipped insert for signs of wear or damage. If necessary, replace it to maintain optimal performance and prevent inaccuracies during machining.
3. Ensure Proper Lubrication:
   • Verify that the spare nozzles are functioning properly and providing adequate lubrication and cooling. This will help prevent overheating and extend the life of both the tool and the workpiece.
4. Store Properly:
   • Store the revolving center in a clean, dry location to prevent rust or damage to its components. Proper storage ensures that the tool is ready for use and maintains its performance.

Conclusion:

The Samrat 5 Revolving Center Standard Model with 60° Point and Spare Nozzles is a highly efficient, versatile, and durable tool designed for precision machining. With its 60° point design, carbide-tipped insert, and spare nozzles for continuous lubrication and cooling, it guarantees superior performance in industries such as automotive, aerospace, tool making, and metalworking. Whether used for high-speed turning, grinding, or drilling, this revolving center ensures accurate results, longer tool life, and reduced downtime, making it an essential tool for demanding machining operations.