Samrat 5, Revolving Center Standerd Model With 60 ‘ Point Carbide Tripped

The Samrat 5 Revolving Center Standard Model with 60° Point Carbide Tipped is engineered for precision and high durability in demanding machining applications. Perfectly suited for industries that require accuracy, such as automotive, aerospace, and metalworking, this tool is designed to deliver outstanding performance in high-speed and heavy-duty operations. Featuring a 60° point design and a carbide-tipped insert, it ensures the highest standards of machining quality, durability, and efficiency.

Key Features:

1. 60° Point Design:
   • The 60° point ensures accurate alignment of workpieces, offering optimal stability during the turning, drilling, and finishing processes. It minimizes misalignment and ensures precision, even under high-speed machining conditions, delivering superior results and smoother cuts.
2. Carbide-Tipped Insert:
   • The carbide-tipped insert provides excellent wear resistance, reducing the wear rate even in tough conditions. Carbide is well-known for its hardness, enabling the tool to handle higher speeds and pressures, making it ideal for high-performance tasks that involve abrasive materials, tough alloys, and metals.
3. Durability and Longevity:
   • The carbide tip extends the lifespan of the tool, significantly reducing the frequency of tool changes. The high hardness and resistance to wear allow the Samrat 5 Revolving Center to endure prolonged use in demanding operations, making it a cost-effective option in terms of tool life and maintenance.
4. Enhanced Stability:
   • The 60° point ensures optimal workpiece contact, reducing vibrations and increasing the stability of the tool during high-speed rotations. This feature also results in smoother finishes and minimizes surface imperfections, ultimately improving part quality.
5. Versatility for Various Machining Applications:
   • The Samrat 5 Revolving Center excels in various machining operations, including turning, drilling, and finishing. Its versatility makes it suitable for both light and heavy-duty machining tasks, offering excellent performance on a wide range of materials, including stainless steel, titanium, and high-strength alloys.
6. Precision and Smooth Performance:
   • Designed for high precision, the tool allows for tight tolerance machining and high-quality surface finishes. The precision of the Samrat 5 reduces the need for rework, enhancing overall machining efficiency.
7. Increased Productivity:
   • With its ability to handle high-speed and heavy-duty operations efficiently, the Samrat 5 Revolving Center helps increase overall productivity. It minimizes downtime due to tool wear and maintenance, keeping production processes running smoothly.

Applications:

• Automotive Industry:
  • The Samrat 5 Revolving Center is highly beneficial for the automotive industry, where precision and repeatability are essential. It is used for turning automotive components, such as engine parts, transmission components, and other critical mechanical parts that require high precision and smooth finishes.
• Aerospace Manufacturing:
  • Aerospace applications demand the highest level of precision and stability. The Samrat 5 Revolving Center is ideal for machining aerospace components, including turbine blades, structural elements, and other high-tolerance parts. The carbide-tipped insert ensures the tool can handle materials with high hardness and maintain its performance over extended machining cycles.
• Heavy-Duty and High-Speed Machining:
  • Designed to withstand high-speed rotations and heavy-duty cutting conditions, the Samrat 5 Revolving Center is perfect for high-performance tasks that require both precision and durability, particularly in environments that deal with tougher materials like hardened steel and other challenging alloys.
• Precision Engineering:
  • The Samrat 5 is designed to deliver tight tolerances and smooth finishes, making it an ideal choice for industries requiring high precision in their machined parts. Whether working with small or large components, the Samrat 5 Revolving Center ensures accurate results in precision engineering applications.

Benefits:

• Durability and Wear Resistance:
  • The carbide-tipped insert provides extended tool life, allowing for longer periods of operation before the need for tool changes. This feature lowers the overall cost per part and reduces downtime associated with tool maintenance.
• Reduced Vibration:
  • The 60° point design minimizes vibrations during the machining process, increasing the stability of the tool and providing better alignment. This results in smoother finishes and a higher-quality final product.
• High Precision and Smooth Finishes:
  • The high level of accuracy and the carbide tip ensure that the tool performs consistently, offering smooth finishes and tight tolerances. The tool provides quality results with minimal surface defects, which is crucial for high-quality machining projects.
• Improved Efficiency and Productivity:
  • By reducing the need for frequent tool changes and maintenance, the Samrat 5 Revolving Center helps to increase the overall efficiency of the machining process, resulting in improved productivity and faster turnaround times for operations.
• Cost-Effective Performance:
  • Despite the higher initial cost of carbide-tipped tools, the Samrat 5 Revolving Center is cost-effective over time due to its longer tool life, reduced downtime, and consistent performance, making it a wise investment for high-volume machining operations.

Maintenance Tips:

1. Regular Cleaning:
   • Ensure the revolving center is cleaned frequently to prevent the buildup of metal chips, debris, and oils. Clean tools tend to perform better and last longer.
2. Tool Inspection:
   • Check for wear and damage on the carbide-tipped insert regularly. If the tip begins to show signs of wear, it should be replaced promptly to prevent damage to the workpiece or toolholder.
3. Lubrication:
   • Proper lubrication helps minimize friction, which reduces wear and extends the tool’s lifespan. Use the appropriate cutting fluids and oils recommended for your specific material and machining process.
4. Proper Storage:
   • Store the tool in a dry, clean place to avoid rust and corrosion. A well-maintained tool will ensure longer service life and better performance.

Conclusion:

The Samrat 5 Revolving Center Standard Model with 60° Point Carbide Tipped is a premium-quality tool designed for high-precision and heavy-duty machining tasks. With its durable carbide insert and precise 60° point design, it offers exceptional performance in applications requiring high accuracy, stability, and durability. Whether for high-speed operations or heavy-duty machining, the Samrat 5 delivers reliable, smooth results while enhancing productivity and reducing tool maintenance costs. This revolving center is a valuable addition to any machining setup, ensuring long-lasting performance in demanding environments.

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