The Samrat 5 Revolving Center Standard Model with 60° Male Point is an advanced, precision-engineered tool designed to support and stabilize workpieces during machining operations, ensuring optimal accuracy and surface finish quality. This revolving center is ideal for high-speed turning, grinding, and other demanding applications across a variety of industries, including automotive, aerospace, metalworking, and tool-making.
Built with a 60° male point, the Samrat 5 Revolving Center provides exceptional alignment, minimizing deflection and vibration during operations. This results in better dimensional accuracy and smoother finishes, enhancing overall productivity. With its durable construction and robust design, the revolving center is suitable for a wide range of tasks, from light-duty to heavy-duty operations, making it versatile for both large and small-scale machining tasks.
Key Features:
- 60° Male Point:
- The 60° male point provides a precise and secure fit for your workpiece, improving the center’s stability and reducing potential deflection. This helps to maintain accuracy and consistency during the machining process.
- Enhanced Durability:
- Designed to withstand the rigors of high-speed, heavy-duty machining, the Samrat 5 Revolving Center is made from high-quality, wear-resistant materials. This ensures a long service life and reliable performance even under demanding conditions.
- Reduced Vibration:
- By minimizing vibrations, this tool ensures smooth and stable rotation. This leads to better surface finishes, increased machining accuracy, and reduced wear on both the revolving center and the workpiece.
- High-Precision Support:
- The Samrat 5 Revolving Center is ideal for use in precision machining, offering excellent support for turning, grinding, and other operations where alignment is critical. Its design allows for precise and stable workpiece rotation, ensuring improved part quality.
- Low Maintenance Requirements:
- Designed for ease of use and low maintenance, the Samrat 5 Revolving Center requires minimal upkeep. Regular cleaning and lubrication are all that is needed to maintain its optimal performance and extend its lifespan.
Applications:
- Automotive Industry:
- Used for machining automotive components such as camshafts, crankshafts, and gears. The Samrat 5 Revolving Center provides reliable support for high-precision parts, ensuring smooth rotation and accurate machining.
- Aerospace Manufacturing:
- Ideal for aerospace components like turbine blades, engine parts, and structural elements. The revolving center’s ability to reduce vibration and maintain alignment makes it perfect for the precision required in aerospace applications.
- Tool and Die Making:
- Essential for the production of molds, dies, and other tooling, the revolving center provides stable and secure support during the machining of intricate parts, reducing the risk of inaccuracies or defects.
- General Metalworking:
- The Samrat 5 Revolving Center is perfect for general machining, including turning, grinding, and polishing. It supports both small and large workpieces and is suitable for a variety of materials.
Benefits:
- Improved Machining Accuracy:
- The 60° male point ensures that workpieces remain securely aligned, reducing the risk of deflection and ensuring consistent precision throughout the machining process.
- Longer Tool Life:
- Made from robust materials that are resistant to wear and tear, the Samrat 5 Revolving Center is built to last. Its durable design helps to maintain consistent performance over time, reducing the need for frequent replacements.
- Better Surface Finishes:
- By reducing vibrations, the revolving center enables smoother rotations, leading to better surface finishes and improved part quality. This is especially important for parts that require fine tolerances and high-quality finishes.
- Increased Productivity:
- The revolving center’s ability to ensure steady workpiece rotation, combined with its minimal maintenance needs, contributes to higher machining productivity, reducing downtime and improving throughput.
- Cost-Efficient:
- The Samrat 5 Revolving Center is designed for low-maintenance operation, helping reduce overall operational costs. Its robust construction and long-lasting performance make it a cost-effective tool for your machining needs.
Maintenance Tips:
- Regular Cleaning:
- To ensure the tool functions optimally, clean the revolving center after every use to remove dust, metal shavings, and coolant residues. This helps to prevent blockages and reduce wear.
- Lubrication:
- Regularly lubricate the rotating components of the revolving center to reduce friction and prevent wear. Use the manufacturer-recommended lubricant for optimal performance.
- Inspection for Wear:
- Periodically check the 60° male point and other parts for signs of wear or damage. Replacing worn parts promptly ensures continued performance and prevents potential breakdowns.
- Proper Storage:
- Store the revolving center in a clean, dry environment to protect it from rust and corrosion. Proper storage extends the life of the tool and maintains its functionality.
Conclusion:
The Samrat 5 Revolving Center Standard Model with 60° Male Point is a high-performance tool that offers exceptional precision and durability for a wide range of machining applications. Its 60° male point ensures excellent stability, reducing vibration and deflection, leading to improved part accuracy and surface finish. Ideal for industries such as automotive, aerospace, metalworking, and tool-making, this revolving center ensures reliable performance, reduces downtime, and enhances productivity. Whether used in light-duty or heavy-duty applications, the Samrat 5 Revolving Center is built to provide long-lasting performance with minimal maintenance.
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