Samrat 4, Revolving Center Standerd Model With 60 ‘ Point Spare Nozzles

The Samrat 4 Revolving Center Standard Model with 60° Point equipped with Spare Nozzles is a robust and high-performance tool designed to meet the rigorous demands of modern machining operations. This tool features a 60° point design and the added benefit of spare nozzles to enhance lubrication and cooling during high-speed and high-precision machining tasks. The inclusion of spare nozzles allows for seamless maintenance and ensures that the revolving center continues to perform at its best, even under prolonged operation.

Designed for use in metalworking, automotive, aerospace, and toolmaking industries, this revolving center offers optimal alignment, stable rotation, and extended tool life. Its carbide-tipped insert and 60° point guarantee accurate, high-quality results in turning, grinding, and drilling applications, while the spare nozzles ensure continuous cooling, preventing overheating and reducing wear on both the tool and workpiece.

Key Features:

1. 60° Point Design:
   • The 60° point ensures precise alignment and stable contact with the workpiece. This enhances accuracy during turning, grinding, and drilling operations, resulting in superior surface finishes and high-quality precision parts.
2. Spare Nozzles for Lubrication and Cooling:
   • The inclusion of spare nozzles ensures continuous and effective cooling during machining operations. These nozzles help deliver the necessary lubrication to reduce friction, prevent overheating, and maintain the longevity of both the revolving center and workpiece.
3. Carbide-Tipped Insert:
   • The carbide-tipped insert significantly improves the revolving center’s wear resistance, enabling it to withstand harsh machining conditions, high speeds, and tough materials such as steel and alloys. This results in an extended tool life and reduced downtime for replacements.
4. Enhanced Durability:
   • The Samrat 4 Revolving Center is designed to offer high durability and performance under demanding machining operations. The carbide tip and precision design ensure that it maintains its functionality even under heavy-duty conditions, making it a reliable tool for high-volume production environments.
5. Improved Surface Finishes:
   • The stable and smooth operation of this revolving center minimizes vibrations during machining, allowing for cleaner cuts and superior surface finishes. This is particularly important in applications where high precision and high-quality finishes are critical.
6. Extended Tool Life:
   • The carbide-tipped insert and spare nozzles contribute to the longevity of the tool, reducing the frequency of tool changes and lowering overall maintenance costs. This makes the Samrat 4 Revolving Center a cost-effective option for industries requiring long-term, high-performance use.
7. Versatile Applications:
   • Suitable for a wide range of machining operations, the Samrat 4 Revolving Center excels in lathe turning, grinding, boring, and drilling applications. Its versatility makes it an essential tool for industries that demand high precision and reliability.

Applications:

• Automotive Industry:
  • Ideal for machining automotive components such as crankshafts, camshafts, and gears. The Samrat 4 Revolving Center ensures high-precision alignment and stable operations during high-speed lathe turning and grinding operations.
• Aerospace Manufacturing:
  • Perfect for aerospace components like turbine blades, structural parts, and engine components. It guarantees superior alignment and cooling during complex machining tasks, ensuring that precision and quality are maintained throughout the process.
• Tool and Die Making:
  • A reliable choice for machining tools, molds, and dies. The precise alignment and extended tool life make the Samrat 4 Revolving Center a key component in the production of high-precision tools used across various industries.
• General Machining and Metalworking:
  • The Samrat 4 Revolving Center is versatile enough to handle a wide range of machining tasks, from high-precision lathe turning to drilling and grinding, making it an essential tool for any professional machining operation.

Benefits:

• Longer Tool Life and Reduced Downtime:
  • The carbide-tipped insert and inclusion of spare nozzles for lubrication result in reduced wear, ensuring a longer tool life and fewer tool changes. This reduces downtime and maintenance costs, contributing to higher productivity.
• Improved Cooling and Lubrication:
  • The spare nozzles ensure continuous cooling and lubrication during machining, reducing the risk of overheating and extending the tool’s life while maintaining optimal machining conditions.
• High Precision and Accuracy:
  • The 60° point design ensures stable alignment and precise rotation during high-speed operations. This translates to superior accuracy, tighter tolerances, and better surface finishes.
• Cost-Effective for High-Volume Production:
  • The Samrat 4 Revolving Center reduces the need for frequent replacements and maintenance, making it a cost-effective solution for industries that require high-volume, long-term use of machining tools.

Maintenance Tips:

1. Regular Cleaning:
   • Clean the revolving center after each use to remove debris and cutting fluids. Proper cleaning helps maintain performance and prevents buildup that could affect rotation or alignment.
2. Inspect for Wear:
   • Regularly check the carbide-tipped insert and spare nozzles for signs of wear or damage. If the carbide tip shows signs of dullness or chipping, it may be time for a replacement to maintain optimal performance.
3. Lubrication:
   • Ensure that the spare nozzles are functioning properly to provide adequate lubrication during machining. Use appropriate cutting fluids or oils to reduce friction and prevent tool overheating.
4. Proper Storage:
   • Store the Samrat 4 Revolving Center in a clean, dry place to prevent corrosion or damage. Proper storage ensures that the tool remains in good condition and ready for use.

Conclusion:

The Samrat 4 Revolving Center Standard Model with 60° Point and Spare Nozzles is a precision-engineered tool designed for high-performance machining tasks. Its carbide-tipped insert, 60° point design, and spare nozzles for lubrication and cooling make it ideal for industries that demand accuracy, high speed, and durability. Whether used in automotive, aerospace, tool making, or general metalworking, this revolving center guarantees reliable and efficient machining, improving productivity, reducing maintenance costs, and ensuring long-term performance.

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