Samrat 4, Revolving Center Standerd Model With 60 ‘ Point Carbide Tripped

The Samrat 4 Revolving Center Standard Model with 60° Point Carbide Tipped is a high-performance tool crafted for precision turning, drilling, and finishing operations. Engineered for industries that demand accuracy, durability, and efficiency, this revolving center is perfect for automotive, aerospace, metalworking, and machining sectors. The tool is designed to provide maximum stability and excellent wear resistance during heavy-duty and high-speed machining tasks, ensuring precision and smoothness for long-lasting results.

Key Features:

1. 60° Point Design:
   • The 60° point ensures proper alignment of workpieces, offering greater stability during turning and machining processes. It minimizes the chances of misalignment, ensuring accurate cuts and a higher level of precision, especially during high-speed operations.
2. Carbide-Tipped Insert:
   • The carbide-tipped insert is specifically chosen for its exceptional hardness and wear resistance. It withstands the intense heat and pressure generated during machining, extending the tool’s lifespan and enhancing its ability to handle a range of materials, including tough alloys and high-strength steels.
3. Durable and Long-Lasting:
   • The carbide tip significantly reduces tool wear, ensuring the Samrat 4 Revolving Center maintains consistent performance even under demanding conditions. This tool is engineered to endure heavy-duty machining without requiring frequent replacements, leading to lower operational costs.
4. Versatility in Applications:
   • This revolving center is ideal for use in various applications, including turning, drilling, finishing, and other precision machining tasks. The Samrat 4 is well-suited for high-speed operations and heavy-duty tasks, particularly in industries that require tight tolerances and superior surface finishes.
5. Reduced Vibration and Increased Stability:
   • The 60° point design minimizes vibrations during the machining process, enhancing both tool life and the quality of the workpiece. Reduced vibration also contributes to improved precision and smoother finishes, reducing the likelihood of defects or inconsistencies in the final product.
6. Increased Tool Life:
   • The carbide tip significantly extends the operational life of the tool by reducing friction and heat buildup. This ensures that the Samrat 4 Revolving Center maintains its sharpness and accuracy over extended machining cycles, thereby improving productivity and lowering tool maintenance costs.
7. Enhanced Machining Efficiency:
   • The tool’s design and durable carbide insert enable it to perform efficiently in high-speed operations, reducing cycle times and increasing overall productivity in machining environments. Its stable performance ensures minimal rework or need for adjustments.

Applications:

• Automotive Industry:
  • The Samrat 4 Revolving Center is perfect for machining automotive components, where precise finishes and tight tolerances are critical. It handles high-volume production runs with ease, offering consistent results.
• Aerospace Manufacturing:
  • In aerospace manufacturing, where the quality of parts is non-negotiable, the Samrat 4 ensures high precision for components such as engine parts, structural elements, and other aerospace components, meeting strict quality standards.
• Heavy-Duty and High-Speed Machining:
  • The carbide-tipped insert makes the Samrat 4 Revolving Center ideal for heavy-duty tasks involving tough materials such as high-strength alloys, titanium, and stainless steel, as well as operations requiring high-speed machining.
• Precision Engineering:
  • Precision machining of small to medium-sized components benefits from the accuracy and stability provided by the Samrat 4, allowing for tight tolerances and quality finishes.

Benefits:

• Durability and Wear Resistance:
  • The carbide-tipped insert ensures extended tool life, which reduces downtime and increases the efficiency of the machining process. It offers superior wear resistance compared to standard steel inserts, making it ideal for heavy-duty and high-speed operations.
• High Precision and Smooth Finishes:
  • The 60° point design provides excellent alignment during the machining process, ensuring that workpieces are centered accurately. This leads to smooth finishes and better overall part quality, with reduced chances of defects.
• Longer Tool Life and Reduced Maintenance:
  • The carbide insert reduces heat and friction, allowing the Samrat 4 Revolving Center to last longer and require fewer replacements, leading to a reduction in tool costs over time.
• Improved Productivity:
  • With its ability to handle high-speed operations efficiently, this revolving center helps increase productivity while maintaining high-quality machining standards.
• Cost-Effective:
  • Although initially more expensive than conventional tool centers, the Samrat 4 Revolving Center’s long tool life, reduced maintenance, and consistent performance make it a cost-effective solution for high-volume and high-precision operations.

Maintenance Tips:

1. Routine Cleaning:
   • Regularly clean the revolving center to prevent metal chips, oils, and debris from building up. A clean tool will perform optimally and will prevent damage from foreign particles.
2. Inspection for Wear:
   • Inspect the carbide-tipped insert for signs of wear or damage. If the carbide tip becomes excessively worn, replacing it early can prevent damage to the tool or workpiece.
3. Lubrication:
   • Apply proper lubrication to reduce friction and minimize wear. Use the appropriate type of oil or coolant as recommended for the materials being machined.
4. Proper Storage:
   • Store the tool in a dry, clean environment to avoid rust or corrosion, which could damage the carbide tip and other components.

Conclusion:

The Samrat 4 Revolving Center Standard Model with 60° Point Carbide Tipped is designed to provide high-precision and long-lasting performance in demanding machining applications. Its carbide-tipped insert ensures exceptional wear resistance, making it suitable for high-speed, heavy-duty tasks across industries like automotive, aerospace, and metalworking. The 60° point design promotes better alignment and stability, reducing vibration and improving the quality of the finished product. Whether working with tough alloys, precision parts, or high-volume production runs, the Samrat 4 delivers consistent and reliable results, making it an essential tool for professional machinists and manufacturers.

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