The Samrat 3, Revolving Center Standard Model with 60° Point Carbide Tipped is a high-performance precision tool designed for a variety of turning, drilling, and finishing applications in demanding machining environments. Featuring a 60° point and carbide-tipped insert, this revolving center is ideal for industries such as automotive, aerospace, metalworking, and precision engineering, where durability, accuracy, and reliability are paramount.
The carbide-tipped insert provides exceptional wear resistance and hardness, ensuring that the tool can withstand the rigors of high-speed and heavy-duty machining tasks. Carbide is known for its superior resistance to heat and abrasion, which significantly extends the tool’s life and reduces maintenance costs. The 60° point is specifically designed to offer better alignment and stability for workpieces, reducing vibrations and improving the overall precision of the machining operation.
Key Features:
- 60° Point Design:
- The 60° point ensures proper alignment of the workpiece during machining, resulting in reduced misalignment and more accurate cuts. It provides a stable and secure fit in the lathe, minimizing tool deflection and vibrations.
- Carbide-Tipped Insert:
- Equipped with a carbide-tipped insert, this revolving center offers remarkable wear resistance and can withstand the challenges of high-speed machining and tough materials. Carbide’s superior hardness allows the tool to maintain its performance over extended periods, reducing the frequency of replacements.
- Precision and Durability:
- The Samrat 3 Revolving Center is constructed from high-quality materials that ensure long-lasting performance and precision. It is built to withstand heavy loads, frequent rotations, and high-speed operations, making it a reliable tool for both light and heavy-duty machining tasks.
- Versatile Applications:
- The revolving center is highly versatile, suitable for turning, drilling, and finishing operations. It is perfect for high-precision machining tasks that require a high degree of accuracy, smooth finishes, and consistent results.
- Improved Stability:
- The revolving center is engineered to reduce vibrations, ensuring a stable connection with the workpiece. This leads to smoother operations, reducing the risk of defects and enhancing the overall quality of the finished product.
- Enhanced Tool Life:
- The carbide tip minimizes friction and heat buildup, allowing for faster speeds and longer operational periods without compromising the quality of the workpiece. This leads to higher efficiency and lower operational costs.
Applications:
- Turning and Drilling Operations:
- The Samrat 3 Revolving Center is designed to excel in both turning and drilling operations. The carbide tip is highly effective at reducing wear, making it suitable for demanding tasks in the automotive and aerospace industries.
- Heavy-Duty and High-Speed Machining:
- Whether you’re machining high-strength alloys, non-ferrous metals, or precision-engineered components, this revolving center handles heavy loads and high-speed operations with ease, making it an essential tool for industries with stringent performance demands.
- Precision Engineering:
- This revolving center is widely used in precision engineering applications, where tight tolerances and fine finishes are required. Its ability to maintain stable alignment during the machining process results in better accuracy and improved product quality.
- Metalworking:
- Ideal for metalworking shops, the Samrat 3 Revolving Center can handle a wide range of metals, including hard alloys and composites. The carbide tip ensures long-lasting performance when working with tough materials.
Benefits:
- Enhanced Wear Resistance:
- The carbide-tipped insert is highly resistant to wear, allowing the revolving center to maintain consistent performance throughout its lifespan, even in high-stress applications.
- Precision and Stability:
- The 60° point design offers superior stability, reducing vibrations and improving alignment during the machining process. This ensures high-quality finishes and tight tolerances, making it ideal for demanding tasks.
- Longer Tool Life:
- The carbide tip reduces heat and friction, which not only extends the tool’s life but also helps maintain the quality of the workpiece throughout long machining cycles.
- Reduced Maintenance:
- With its durable carbide insert, this revolving center requires less frequent maintenance or replacement compared to standard models, helping to reduce downtime and lower overall operating costs.
- Increased Productivity:
- The Samrat 3 Revolving Center contributes to increased productivity by enabling faster, more reliable machining. Its stability and precision reduce the need for rework, leading to a more efficient operation and better-quality results.
Maintenance Tips:
- Keep Clean:
- Regularly clean the revolving center to remove metal chips, oils, and other debris that could impact performance. This ensures smooth operation and prevents premature wear.
- Inspect for Wear:
- Periodically check the carbide tip for signs of wear or damage. If the insert becomes excessively worn, replace it to maintain optimal performance and accuracy.
- Lubrication:
- Use appropriate lubricants to minimize friction and reduce heat buildup during operation. This extends tool life and improves machining efficiency.
- Proper Storage:
- When not in use, store the revolving center in a dry and clean environment to prevent rust or corrosion, which could affect performance.
Conclusion:
The Samrat 3 Revolving Center Standard Model with 60° Point Carbide Tipped is a highly reliable, durable, and precise tool designed to handle a wide range of demanding machining tasks. Its carbide-tipped insert offers superior wear resistance, making it perfect for high-speed and heavy-duty operations. Whether used in automotive, aerospace, metalworking, or precision engineering applications, this revolving center guarantees smooth, stable, and accurate performance, improving overall machining productivity and quality.
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