Samrat 2, Revolving Center Standerd Model With 60 ‘ Point Carbide Tripped

The Samrat 2 Revolving Center Standard Model with 60° Point Carbide Tipped is engineered to provide exceptional performance and precision in high-demand machining operations. This revolving center is equipped with a 60° point design and a carbide-tipped insert, ensuring optimal alignment, smooth rotation, and high durability. Perfect for applications in automotive, aerospace, metalworking, and tool making, it guarantees high-quality results in precision turning, grinding, and drilling tasks. The carbide tip enhances its ability to resist wear and extend tool life, reducing maintenance and operational costs.

Key Features:

1. 60° Point Design:
   • The 60° point ensures precise alignment and stable contact with the workpiece. It minimizes any misalignment during machining, allowing for smooth and accurate cutting operations. This makes it ideal for lathe turning and drilling, delivering superior surface finishes and high precision.
2. Carbide-Tipped Insert:
   • The carbide-tipped insert provides excellent resistance to wear and ensures the tool can handle high-speed machining without compromising performance. Carbide’s inherent hardness makes it an ideal material for demanding tasks involving tough materials like steel, stainless steel, and alloys.
3. Enhanced Durability and Longevity:
   • Thanks to the carbide tip, the Samrat 2 Revolving Center can withstand rigorous working conditions, resulting in an extended tool life. This feature is particularly beneficial in environments where continuous high-speed operations are required, reducing downtime and the need for frequent tool replacements.
4. Precision and Accuracy:
   • The revolving center’s precision-engineered design ensures that it maintains perfect alignment during high-speed operations. This is critical for tasks requiring high precision, such as turning, grinding, and boring, where even slight misalignment can result in defects or poor-quality finishes.
5. Vibration Reduction:
   • The tool’s robust design minimizes vibrations during machining, ensuring a smooth and stable operation. Reduced vibrations improve the overall quality of the finished product, contributing to better accuracy and a finer surface finish.
6. High-Speed Machining:
   • The Samrat 2 Revolving Center is built to perform well at high speeds, making it suitable for high-precision, high-volume machining tasks. Whether used in lathes, milling machines, or grinders, it maintains optimal performance even during prolonged operations.
7. Versatility in Machining Applications:
   • This revolving center is highly versatile, compatible with a range of machining operations, including turning, grinding, boring, and drilling. Its flexibility makes it a valuable tool for a wide variety of industrial sectors, particularly where precision is paramount.
8. Reduced Operational Costs:
   • The extended lifespan of the carbide tip reduces the frequency of tool changes and maintenance requirements. This not only lowers operational costs but also increases overall productivity by minimizing downtime and reducing tool inventory needs.

Applications:

• Automotive Industry:
  • In the automotive sector, the Samrat 2 Revolving Center is ideal for precision machining of parts such as crankshafts, camshafts, and gears. It ensures accurate alignment and smooth cutting, making it suitable for high-speed lathe turning and grinding operations.
• Aerospace Manufacturing:
  • The Samrat 2 is also essential for the aerospace industry, where the need for high precision and durability is critical. It is used to machine complex components such as turbine blades, engine components, and structural parts, where accuracy and quality are key.
• Tool and Die Making:
  • This revolving center is widely used in the creation of molds, dies, and cutting tools, providing the necessary precision to create parts with tight tolerances and smooth finishes.
• General Machining and Metalworking:
  • The Samrat 2 Revolving Center is highly effective for general machining tasks, whether it’s turning, grinding, or drilling metal components. Its carbide-tipped feature ensures that it can handle tough materials, such as high-strength steels and alloys, with ease.

Benefits:

• Longer Tool Life:
  • The carbide-tipped insert ensures a longer lifespan, reducing the need for frequent tool replacements. This results in lower overall costs and higher efficiency in machining operations.
• Improved Machining Accuracy:
  • The 60° point design ensures proper alignment, allowing for more accurate machining and minimizing the possibility of defects in the final product.
• High Productivity:
  • The Samrat 2 Revolving Center is designed for high-speed machining, ensuring faster cycle times and improved throughput in production environments, while still maintaining high-quality results.
• Lower Operational Costs:
  • The carbide tip’s wear resistance leads to fewer tool changes, reducing downtime and maintenance costs, which is critical for industries with high production demands.

Maintenance Tips:

1. Regular Cleaning:
   • Clean the revolving center after each use to remove chips, cutting fluids, and other debris. Proper cleaning ensures that the tool functions optimally and reduces the chances of buildup that could impact performance.
2. Inspection for Wear:
   • Periodically inspect the carbide tip for signs of wear, cracks, or damage. If the tip begins to lose its sharpness, it should be replaced to maintain optimal performance.
3. Proper Lubrication:
   • Use appropriate cutting fluids or lubricants during machining to reduce friction and heat generation. Proper lubrication helps prevent wear and extends tool life.
4. Storage:
   • Store the revolving center in a dry, clean environment to prevent corrosion or rusting. Proper storage ensures the tool remains in optimal condition and ready for use when needed.

Conclusion:

The Samrat 2 Revolving Center Standard Model with 60° Point Carbide Tipped is a robust, high-performance tool designed to handle demanding machining tasks with precision and efficiency. Its carbide-tipped insert provides superior wear resistance, while the 60° point ensures accurate alignment and stable rotation. Whether used in automotive, aerospace, or tool making, this revolving center delivers excellent results, reducing downtime and operational costs while improving the overall productivity of machining operations. Ideal for high-speed and high-precision tasks, the Samrat 2 Revolving Center is a valuable addition to any workshop or manufacturing facility.