The NKP 10 x 0.9 mm 1-inch diameter carbon steel circular die is a high-quality and durable tool designed for cutting external threads on cylindrical materials, such as rods, bolts, or pipes. Manufactured from carbon steel, this die is built for precision and longevity, ensuring reliable performance in a variety of mechanical, automotive, and industrial applications. Below is a detailed description of the product:
Product Overview:
- Type: Circular Die
- Material: Carbon Steel
- Dimensions: 10 x 0.9 mm (thread pitch of 0.9 mm)
- Diameter: 1 inch (approximately 25.4 mm)
- Thread Pitch: 10 threads per inch (TPI), with a 0.9 mm pitch, meaning the distance between each thread crest is 0.9 mm.
Key Features:
- Material – Carbon Steel Construction:
- The carbon steel used in this die ensures a high level of strength, toughness, and resistance to wear, making it an excellent choice for cutting external threads in hard materials. Carbon steel is well-known for its ability to withstand high-stress conditions and maintain its sharp cutting edge over time.
- Precision Threading:
- The 10 x 0.9 mm threading specification indicates the die is designed for creating threads with a 0.9 mm pitch, which is suitable for applications requiring slightly finer threads. The 10 TPI (threads per inch) means this die produces threads with a medium fine pitch, ideal for applications where moderate thread engagement is required for secure and precise connections.
- 1-Inch Diameter:
- With a 1-inch diameter (approximately 25.4 mm), this die is designed for use with workpieces that have a similar or slightly smaller diameter. It is perfect for creating threads on rods, bolts, and pipes commonly used in mechanical and industrial applications.
- Manual Operation:
- This die is designed for manual use with a die holder or die stock. The die stock helps guide and rotate the die, allowing the user to manually apply the die onto the workpiece and cut the threads evenly. This manual operation provides control and precision, ensuring that threads are cut smoothly and accurately.
Applications:
- Metalworking and Manufacturing:
- The NKP 10 x 0.9 mm die is ideal for metalworking operations where precise external threads need to be cut on a variety of materials, including steel, aluminum, and brass. It is often used for creating or repairing threaded fasteners such as bolts, studs, and pipes, commonly used in mechanical and manufacturing environments.
- Automotive Industry:
- This die is highly useful in the automotive sector for creating or repairing external threads on automotive components like bolts, nuts, or brackets. The fine thread pitch (0.9 mm) is ideal for making secure, accurate connections in automotive assemblies.
- Mechanical Assembly and Repair:
- The die is often employed in mechanical repair shops for fixing damaged threads or creating new threads for parts that need to be securely fastened in mechanical assemblies. It is also used in machinery manufacturing to create or repair threaded components for various machines.
- DIY Projects and Home Workshops:
- Ideal for hobbyists and small workshop owners, this die can be used to repair or create threaded fasteners for DIY metalworking projects, repairs, or home improvement tasks. Whether building custom bolts or threading rods for a project, this die ensures reliable, precise threads for various applications.
Benefits:
- Durability:
- The carbon steel material gives the die excellent durability and resistance to wear, ensuring that it can withstand repetitive use while maintaining its cutting performance. This makes it a cost-effective choice in the long run.
- Precision and Accuracy:
- With 10 TPI and a 0.9 mm pitch, this die is ideal for cutting precise threads, ensuring that fasteners fit securely and work correctly. The fine pitch allows for tight and reliable connections in applications where precise threading is essential.
- Versatility:
- The 1-inch diameter makes the die compatible with a wide range of workpieces, from bolts to rods and pipes, offering versatility in various threading applications. Whether used in industrial, automotive, or DIY settings, it provides reliable results across a wide spectrum of tasks.
- Ease of Use:
- The die is easy to use, especially with a die holder or die stock. The manual operation ensures that users can have full control over the threading process, making it simple to create high-quality threads without requiring specialized machinery.
Maintenance Tips:
- Lubrication:
- Always use a suitable cutting lubricant or oil during use. Lubrication reduces friction, helps prevent overheating, and ensures smooth cutting of threads, thereby prolonging the life of the die and improving threading accuracy.
- Cleaning:
- After use, thoroughly clean the die to remove any metal shavings or cutting residue. A wire brush or compressed air can be used to clean the die, preventing build-up and ensuring the tool remains in good working condition.
- Storage:
- Store the die in a dry environment to prevent rust. Although carbon steel is durable, exposure to moisture can cause corrosion. Keeping the die in a protective case or tool chest will help maintain its longevity.
- Inspection:
- Regularly inspect the die for wear or damage. If the cutting edges become dull or chipped, the die may need to be replaced. Regular inspection ensures that the die maintains its cutting accuracy and thread quality.
Conclusion:
The NKP 10 x 0.9 mm 1-inch diameter carbon steel circular die is a highly reliable and durable tool for creating or repairing external threads in a wide variety of materials. Its carbon steel construction ensures longevity, while the 10 TPI and 0.9 mm pitch offer the perfect balance between thread strength and precision for general mechanical, automotive, and industrial applications. Whether used in professional metalworking or home-based DIY projects, this die delivers high-quality, accurate results every time, making it an essential tool for threading tasks.
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