The Pluto 19.5 x 10 x 5 x 56 x 5 x 7.5 mm Woodruff Key Slot Cutters are high-performance cutting tools designed for the precise machining of Woodruff keyways. These cutters are engineered to create accurate key slots, typically used in mechanical assemblies where a secure, slip-free connection is necessary between rotating components such as shafts, gears, pulleys, and sprockets. Whether you’re working with CNC machines, milling machines, or lathes, these cutters provide efficient and reliable performance for a wide range of applications in industries like automotive, aerospace, and industrial machinery.
Key Features:
- Precision Engineering for Accurate Keyway Cuts: The Pluto Woodruff Key Slot Cutters are designed to deliver clean, precise keyways that meet tight tolerance requirements. The 19.5 x 10 x 5 x 56 x 5 x 7.5 mm dimensions ensure that the cutter is optimized for producing keyways with the correct size and depth. The precision of the cutter ensures that Woodruff keys fit securely into the slots, preventing slippage or misalignment in mechanical assemblies.
- Durable Construction for Longevity: These cutters are made from high-speed steel (HSS) or carbide, offering superior wear resistance, durability, and the ability to maintain sharp cutting edges for prolonged use. The material choice ensures that these tools perform well even under demanding conditions and provide excellent resistance to wear, resulting in longer tool life.
- Optimized Cutter Dimensions:
- Overall Length: 56 mm
- Cutter Diameter: 10 mm
- Cutting Depth: 7.5 mm
- Shank Diameter: 5 mm
- Key Slot Width (Cutting Width): 5 mm
These dimensions are ideal for cutting Woodruff key slots with a 5 mm width and 7.5 mm cutting depth, making it well-suited for a variety of mechanical applications that require precise and uniform keyway slots. The 5 mm shank diameter ensures compatibility with most standard milling machines, CNC machines, and tool holders.
- Efficient Key Slot Formation: The Pluto Woodruff Key Slot Cutters are engineered for efficient material removal, offering smooth and fast cutting that reduces machining time. The tool’s geometry is designed to minimize vibrations, which leads to cleaner, more accurate keyway slots with a smooth finish. This efficiency reduces the need for secondary finishing operations and ensures high-quality results.
- Versatile Application: These cutters can be used across a wide range of industries for creating Woodruff keyways in various mechanical components. Common applications include:
- Automotive: Cutting keyways in automotive components such as engine parts, gears, and pulleys.
- Industrial Machinery: Ideal for keyway slots in machinery parts, shafts, and other mechanical assemblies.
- Aerospace: Used in the precision manufacturing of aerospace components, where high reliability and accuracy are required.
- Tool & Die Making: Essential for producing Woodruff keyways in tooling, dies, and other high-precision components.
- Ease of Use: These cutters are designed for ease of installation and use in milling machines and CNC machines. The 5 mm shank diameter ensures compatibility with standard tool holders, while the cutter’s precise design makes it easy to achieve accurate keyway cuts with minimal effort. The tool’s design also reduces setup time and minimizes the chances of errors during machining.
- Long Tool Life and Cost Efficiency: Due to their durable construction, these Woodruff key slot cutters are built to last and provide extended tool life. This results in fewer tool changes, less downtime, and reduced operating costs over time. The high-quality materials and craftsmanship contribute to maintaining tool sharpness for long periods of use, making them a cost-effective choice for high-volume operations.
Technical Specifications:
- Overall Length: 56 mm
- Cutter Diameter: 10 mm
- Cutting Depth: 7.5 mm
- Shank Diameter: 5 mm
- Key Slot Width: 5 mm
- Material: High-Speed Steel (HSS) or Carbide (depending on model)
- Tool Type: Woodruff Key Slot Cutter
Benefits:
- High Precision: Achieves clean, accurate key slots that ensure a secure fit for Woodruff keys in various mechanical assemblies.
- Durability: Made from high-quality materials like HSS or carbide, providing excellent wear resistance and extended tool life.
- Efficient Material Removal: Optimized geometry reduces machining time, allowing for faster and smoother keyway production.
- Versatility: Suitable for use across automotive, aerospace, industrial, and tool-making industries, making it adaptable to many applications.
- Reduced Downtime: Quick and easy installation in standard tool holders with the 5 mm shank, minimizing downtime and improving productivity.
Applications:
- Automotive: For cutting keyways in gears, pulleys, engine components, and other rotating parts that require a secure fit.
- Industrial Machinery: Ideal for creating keyways in shafts and other mechanical components that are part of heavy machinery or precision equipment.
- Aerospace: Commonly used in manufacturing aerospace components where precision and reliability are critical.
- Tool & Die Making: Perfect for creating Woodruff keyways in high-precision tools, dies, and machinery components.
- General Engineering: Used in a wide range of engineering applications where Woodruff keyways are needed for securing rotating parts to shafts.
Summary:
The Pluto 19.5 x 10 x 5 x 56 x 5 x 7.5 mm Woodruff Key Slot Cutters are designed for creating highly accurate and efficient keyways in mechanical components. Their durable construction, precision engineering, and versatile applications make them ideal for use in automotive, aerospace, industrial machinery, and tool-making industries. These cutters deliver long-lasting performance, ensuring that key slots are cut with precision, reducing operational costs, and improving overall productivity in high-volume manufacturing environments.
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