Pluto 1 X 3/4 X 4 X 6.1/2 Inch Long End Mills With Parallel Shank

The Pluto 1 X 3/4 X 4 X 6.1/2 Inch Long End Mill with Parallel Shank is a precision cutting tool designed for a variety of milling operations, including face milling, slotting, profiling, and side milling. The tool’s robust design and high-performance material make it suitable for both general-purpose machining and more specialized tasks requiring long reach and high precision. Below is a detailed breakdown of the tool’s features, applications, and advantages.

Pluto 1 X 3/4 X 4 X 6.1/2 Inch Long End Mill with Parallel Shank

Key Features:

1. Cutting Diameter:
   • 1 Inch: The 1-inch cutting diameter provides significant cutting capacity, making this tool well-suited for heavy material removal in milling operations. This size is commonly used in tasks such as face milling and roughing, where higher material removal rates are desired.
2. Shank Diameter:
   • 3/4 Inch Parallel Shank: The 3/4-inch parallel shank ensures a secure fit into the machine tool holder, such as a CNC machine’s collet or a milling machine’s chuck. The parallel design minimizes the risk of tool slippage and ensures a stable, accurate cutting operation.
3. Cutting Length:
   • 4 Inches: The 4-inch cutting length gives this tool a longer reach, allowing it to handle deeper cuts and more challenging milling tasks that require extended tool penetration into the material. This is ideal for cutting into thicker materials or when a deeper cut is necessary.
4. Overall Length:
   • 6.1/2 Inches (6.5 Inches): The 6.5-inch overall length allows for extended reach and versatility, making the tool suitable for milling large or deep parts where standard-length end mills may not be able to reach. The long design enables the tool to be used in situations requiring deep or vertical milling, such as pockets or cavities in thicker workpieces.
5. Material:
   • High-Speed Steel (HSS): The tool is made from High-Speed Steel (HSS), which is known for its durability and heat resistance. HSS is particularly effective for high-speed cutting operations, maintaining its sharpness and cutting edge even at elevated temperatures.

Applications:

The Pluto 1 X 3/4 X 4 X 6.1/2 Inch Long End Mill with Parallel Shank is suitable for a wide range of applications, including:

• Face Milling: The 1-inch cutting diameter and 4-inch cutting length make this tool excellent for face milling operations, where you need to remove large amounts of material from flat surfaces. The tool is capable of producing smooth finishes while efficiently cutting through tough materials.
• Slotting and Grooving: The end mill is also ideal for slotting, keyway cutting, and groove creation, particularly in thicker materials where deeper slots or grooves are required. The longer cutting length allows it to handle deeper slotting tasks without losing rigidity.
• Profiling: This tool can be used for profiling, where precise contouring or edge finishing is needed on parts with complex shapes. The longer reach allows it to work on parts with vertical or angled surfaces.
• Side Milling: In side milling operations, the tool can be used to cut along the side of a workpiece, removing material from a vertical face. The tool’s long cutting length makes it well-suited for deep side milling tasks where other tools may not reach.
• Roughing: The 1-inch diameter is ideal for roughing operations, where higher material removal rates are required. This tool can remove large amounts of material quickly, making it suitable for the initial stages of milling or when working with bulk material.
• High-Precision Milling: Despite its large cutting diameter, the tool can still achieve high levels of precision, especially when used in CNC milling machines with fine controls. The HSS material ensures that the tool maintains its cutting sharpness, even with intricate or detailed work.
• Machining Metals and Plastics: The HSS construction allows the tool to work effectively with a variety of materials, including metals (steel, stainless steel, aluminum) and plastics (acrylic, PVC, composites). The tool is ideal for both tough materials and softer substrates.

Advantages:

1. Large Cutting Capacity: The 1-inch diameter allows the tool to handle high material removal rates, making it ideal for roughing and bulk material removal. This is especially important for milling large parts or thick materials in industries like aerospace, automotive, and general machining.
2. Long Reach: With a 4-inch cutting length and 6.5-inch total length, this end mill is designed for applications where long reach is required. Whether you’re milling deep pockets, cutting through thick parts, or working in confined spaces, the long design ensures versatility in many applications.
3. High Durability: The HSS construction provides excellent wear resistance and heat tolerance, allowing the tool to perform reliably over long periods. HSS is ideal for continuous or high-speed cutting operations, ensuring consistent results without premature wear or tool failure.
4. Stable and Secure Fit: The 3/4-inch parallel shank ensures a stable fit in the machine tool holder. The parallel design minimizes slippage or vibration during operation, allowing for smooth, precise cutting even at high speeds or when cutting deep into materials.
5. Versatility in Material Types: The HSS material ensures the tool works effectively with a variety of materials, including metals (such as steel and aluminum), plastics, and composites. This versatility makes it useful in different industries and for various machining tasks.
6. Enhanced Cutting Efficiency: The tool’s robust design allows it to cut efficiently, reducing machining time while maintaining the desired surface finish. The long end mill design ensures that the tool can cut deeper into materials without requiring frequent tool changes.

Specifications:

• Cutting Diameter: 1 inch (1.000″)
• Shank Diameter: 3/4 inch (0.750″)
• Cutting Length: 4 inches (4.000″)
• Overall Length: 6.1/2 inches (6.500″)
• Material: High-Speed Steel (HSS)
• Type: Long End Mill (Flat Bottom)

Conclusion:

The Pluto 1 X 3/4 X 4 X 6.1/2 Inch Long End Mill with Parallel Shank is a versatile, high-performance tool designed for heavy-duty milling applications. Its 1-inch cutting diameter and 4-inch cutting length provide a large cutting capacity and long reach, making it ideal for tasks such as face milling, slotting, profiling, and roughing. The HSS construction ensures excellent durability and wear resistance, while the parallel shank guarantees a secure, stable fit in machine tool holders.

This tool is perfect for use in CNC milling machines or manual milling machines and is ideal for industries like aerospace, automotive, toolmaking, and general manufacturing. Whether you’re dealing with large parts, thick materials, or deep cuts, the Pluto end mill offers reliable performance and consistent results.

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